ID : MRU_ 439019 | Date : Dec, 2025 | Pages : 251 | Region : Global | Publisher : MRU
The Continuous Basalt Fiber (CBF) Market is projected to grow at a Compound Annual Growth Rate (CAGR) of 10.5% between 2026 and 2033. The market is estimated at USD 325.4 million in 2026 and is projected to reach USD 650.8 million by the end of the forecast period in 2033.
The Continuous Basalt Fiber (CBF) Market encompasses the production and utilization of fibers extruded from molten basalt rock. Basalt fiber is characterized by superior mechanical properties, including high tensile strength, excellent resistance to chemical corrosion, non-flammability, and high operational temperature stability, often surpassing conventional materials like E-glass fiber in demanding environments. This unique combination of attributes positions CBF as a critical high-performance material across various industrial applications requiring durability and extreme resilience. Furthermore, the material is generally considered environmentally sustainable due to the abundance of raw basalt rock and the non-toxic nature of its production process compared to certain synthetic fibers.
Major applications of CBF include reinforcement in concrete and asphalt for infrastructural projects, manufacturing of specialized composite materials for the automotive and aerospace sectors, and production of thermal and acoustic insulation products. The inherent chemical stability makes it particularly valuable for reinforcing structures exposed to harsh chemical environments, such as marine applications or chemical processing plants. Its use as an internal reinforcement component substantially enhances the lifespan and structural integrity of end products, contributing to long-term cost savings and improved safety standards across industries.
Market growth is predominantly driven by the increasing global emphasis on sustainable infrastructure development and the mandatory requirement for lightweight, high-strength materials in high-performance sectors like transportation and renewable energy (e.g., wind turbine blades). As manufacturers continue to optimize the energy efficiency of the melting and extrusion processes, the competitive cost profile of CBF relative to high-end alternatives like carbon fiber is improving, thereby stimulating broader market adoption and penetrating traditional markets dominated by glass fibers.
The Continuous Basalt Fiber (CBF) market exhibits robust growth driven by increasing demand for sustainable and high-performance composite materials in the construction, automotive, and wind energy sectors. Business trends indicate a strong push towards technological advancements focusing on reducing production energy consumption and improving fiber yield, which subsequently lowers the overall cost of CBF relative to its performance advantages. Mergers and acquisitions are becoming prevalent as established fiberglass manufacturers seek to integrate basalt fiber technology to diversify their product portfolios, aiming to capture the emerging demand for non-metallic, corrosion-resistant reinforcements.
Regionally, the Asia Pacific (APAC) stands as the dominant and fastest-growing market, primarily fueled by massive infrastructure investments in countries like China and India, alongside burgeoning manufacturing capabilities in specialized composites. North America and Europe also demonstrate significant maturity and steady growth, led by stringent regulatory requirements for sustainable construction materials and high levels of R&D spending in the aerospace and defense sectors, where CBF's lightweight and temperature-resistant properties are highly valued. The focus in these developed regions is shifting towards advanced weaving and prepreg technologies incorporating CBF.
Segment trends reveal that the construction and infrastructure segment maintains the largest market share, leveraging CBF's reinforcing capabilities in concrete and asphalt, especially in seismic zones or coastal areas prone to corrosion. However, the automotive and transportation segment is poised for the fastest expansion, driven by global efforts to reduce vehicle weight for better fuel efficiency and electric vehicle performance. Furthermore, the market for textile-based CBF products, such as fabrics and meshes used for fire barriers and thermal insulation, is experiencing accelerated adoption due to enhanced safety standards worldwide.
User queries regarding AI's impact on the CBF market frequently revolve around questions concerning manufacturing efficiency, quality control, materials discovery, and supply chain optimization. Key themes indicate high user expectation for AI-driven process improvements, specifically the application of machine learning (ML) algorithms to optimize the highly energy-intensive basalt melting and drawing processes. Users are concerned about how AI can ensure consistent fiber diameter and uniform tensile strength, thereby minimizing waste and improving overall product reliability, which is critical for aerospace and high-end automotive applications. Furthermore, there is significant interest in using predictive maintenance algorithms to manage furnace refractory lining lifespan, a major operational cost and downtime factor in CBF production.
The integration of artificial intelligence and machine learning is fundamentally changing the operational landscape of CBF manufacturing, moving it toward a highly automated and optimized industrial process. AI systems are deployed to monitor hundreds of real-time variables in the melting process—such as temperature gradients, raw material composition ratios, and extrusion speed—to instantly adjust parameters, ensuring maximum throughput and quality consistency. This level of optimization minimizes energy usage per unit of fiber produced, directly addressing the industry's historical challenge of high operational energy costs. Beyond manufacturing, AI is also proving instrumental in the research phase, simulating various composite structures and testing the performance of basalt fiber reinforcement in different matrices, significantly accelerating the development cycle for new CBF-based products.
The Continuous Basalt Fiber (CBF) market is primarily driven by the increasing need for high-performance, lightweight, and corrosion-resistant materials across critical infrastructure and advanced manufacturing sectors. These drivers include the global mandate for infrastructural longevity, increased adoption in the automotive industry aiming for lightweighting, and growing preference for sustainable construction reinforcements. However, the market faces restraints such as the relatively high initial capital expenditure required for CBF production facilities compared to traditional glass fiber, and the necessity for specific, optimized sizing chemistries that ensure proper interfacial adhesion between the fiber and the host matrix. These constraints often slow the market penetration into cost-sensitive sectors, despite CBF's superior technical performance.
Significant opportunities arise from the expansive adoption of CBF in composite rebar manufacturing, offering a superior, non-corroding alternative to steel rebar, particularly valuable in regions with high seismic activity or high humidity. The increasing market presence of CBF textiles in fire-resistant applications and ballistic protection further opens specialized high-margin niches. Key impact forces shaping the competitive landscape include technological innovations focused on lowering melting temperatures and enhancing production scalability, regulatory pressure favoring sustainable and recyclable construction materials, and the comparative cost dynamics against both E-glass and carbon fiber, positioning CBF strategically as a mid-to-high performance, cost-effective alternative.
The market’s competitive dynamics are heavily influenced by the ability of manufacturers to ensure consistent quality and achieve scale economies. The high energy cost associated with melting basalt rock remains a fundamental restraint, pushing R&D efforts toward cold-crucible technologies and advanced heat recovery systems. Successful market players are those that can effectively manage the full value chain, from securing high-quality basalt feedstock to developing proprietary sizing agents tailored to specific end-user composite formulations, ensuring optimal performance and mitigating compatibility risks.
The Continuous Basalt Fiber (CBF) market is systematically segmented based on product form, end-use application, and manufacturing method, providing distinct strategic insights into demand drivers and competitive dynamics across different market verticals. The product form segmentation differentiates between roving, chopped strands, woven fabrics, and meshes, each catering to specific processing requirements in composite manufacturing and textile applications. Roving, due to its versatility, holds a significant share, utilized widely in pultrusion and filament winding processes. Conversely, woven fabrics are critical in safety and thermal barrier applications.
The application segmentation is crucial, highlighting the primary end-user industries such as construction/infrastructure, automotive/transportation, electrical/electronics, and defense/aerospace. Construction dominates the market volume due to the high consumption rate in rebar, bridge decking, and concrete reinforcement. The aerospace and defense segments, while lower in volume, command higher value due to the stringent quality requirements and specialized performance attributes demanded for high-altitude or high-stress components. This differentiation allows manufacturers to target high-growth, high-margin opportunities effectively.
Further analysis of the segmentation by manufacturing method—differentiating between direct melt (DMC) and marble melt (MMC) processes—helps clarify operational efficiency and cost structures across producers. DMC, being the newer, more energy-efficient process, is increasingly favored by major players focused on scalability and lower production costs. Understanding these segment dynamics is essential for strategic market positioning, allowing companies to allocate resources towards product lines and regional markets exhibiting the highest growth potential and least price sensitivity.
The Continuous Basalt Fiber value chain begins with the upstream processes centered on the geological sourcing, quarrying, and preparation of high-quality basalt rock feedstock, ensuring minimal impurities that could compromise the fiber quality. Since basalt rock is abundant, supplier bargaining power is generally low, but quality control at the quarrying stage is paramount. This raw material is then transported to sophisticated manufacturing facilities where the high-energy melting and continuous drawing (extrusion) processes occur. This manufacturing stage represents the highest capital investment and operational complexity, requiring proprietary technology for energy efficiency and consistent fiber sizing application (coating).
Midstream activities involve the conversion of continuous roving into various marketable forms, such as chopped strands, woven fabrics, non-woven mats, and pultruded rebars. Processing partners, who convert raw CBF into intermediate components, often apply specialized techniques tailored for specific end-use requirements, adding significant value through customization. Distribution channels for CBF are bifurcated: direct distribution is common for large-volume industrial buyers (e.g., major composite component manufacturers), facilitating customized specification supply agreements. Indirect distribution utilizes specialized chemical distributors and composite material suppliers who cater to smaller businesses and regional construction projects, offering inventory management and technical support.
The downstream sector is dominated by end-use application industries, including construction firms, automotive OEMs, and aerospace composite producers. The demand pull from these end-users dictates product specifications, particularly concerning sizing compatibility with various resin systems (epoxy, vinyl ester, polyester). Technical partnerships between CBF manufacturers and large downstream consumers are critical for promoting new applications and establishing standardized testing protocols, ensuring market acceptance and rapid adoption of this advanced material.
Potential customers for Continuous Basalt Fiber are diverse, primarily spanning sectors that require materials offering a superior combination of high strength, chemical inertia, thermal stability, and lighter weight compared to traditional steel or even E-glass reinforcements. The largest volume buyers are construction and civil engineering firms, particularly those engaged in large-scale infrastructure projects such as highways, bridges, tunnels, and coastal fortifications, where longevity and resistance to alkali and salt corrosion are non-negotiable performance factors. These customers utilize CBF largely in the form of chopped strands for concrete/asphalt modification and composite rebar for structural reinforcement.
A second major customer segment includes automotive and transportation manufacturers, including OEMs and Tier 1 suppliers focused on structural composite parts and components for electric vehicles. These buyers prioritize weight reduction for energy efficiency and seek materials with high tensile strength and non-conductivity for battery enclosures and chassis elements. The specialized nature of CBF also attracts aerospace and defense contractors, who are high-value buyers utilizing the fiber for specialized, mission-critical components that must withstand extreme thermal cycling and provide ballistic protection or radar transparency, often procuring CBF in the form of prepregs or specialized woven fabrics.
Furthermore, the renewable energy sector, specifically manufacturers of wind turbine blades, represents a growing customer base, using CBF to enhance the stiffness and fatigue life of critical blade sections. General industrial customers, including producers of specialized filtration systems (for high-temperature industrial gases) and manufacturers of electrical insulation materials, also constitute important niche segments, seeking CBF’s non-conductive, fire-resistant, and chemically inert properties for highly demanding operational environments.
| Report Attributes | Report Details |
|---|---|
| Market Size in 2026 | USD 325.4 million |
| Market Forecast in 2033 | USD 650.8 million |
| Growth Rate | 10.5% CAGR |
| Historical Year | 2019 to 2024 |
| Base Year | 2025 |
| Forecast Year | 2026 - 2033 |
| DRO & Impact Forces |
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| Segments Covered |
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| Key Companies Covered | Technobasalt-Invest, Basaltex, Kamenny Vek, Sudaglass Fiber Technology, Mafic, Basfiber, Jiangsu Tianlong Continuous Basalt Fiber High-Tech, Fiber Bas, Modis, Zhejiang GBF Basalt Fiber, Shandong Basalt Fiber, Mudanjiang Basalt Fiber, Russian Basalt, GMV Basalt Fiber, Jining Sinew, Basalt Fiber Tech, Hebei Yutian, BCF, Composite Basalt Fibers, Fi-Tech |
| Regions Covered | North America, Europe, Asia Pacific (APAC), Latin America, Middle East, and Africa (MEA) |
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The core technology landscape for Continuous Basalt Fiber production revolves around highly specialized melting furnaces and advanced nozzle (bushing) systems designed to handle the high melting temperature of basalt rock (around 1,450°C to 1,550°C). Significant innovation is focused on improving the Direct Melt Continuous (DMC) process, particularly through developing cold-crucible technology, which uses an electromagnetically stirred melt pool housed within water-cooled containers. This technology significantly reduces the reliance on traditional, disposable ceramic refractory materials, lowering both maintenance costs and the overall energy input required to sustain the melt, thereby enhancing production scalability and cost-competitiveness.
Another critical area of technological advancement is the development of optimized sizing agents and coupling chemistries. The surface of basalt fiber requires a specific coating (sizing) to ensure chemical compatibility and strong interfacial bonding with various polymer matrices (epoxy, vinyl ester, phenolic resins) used in composite manufacturing. Technology providers are heavily investing in proprietary sizing formulations tailored for high-temperature applications or specific resin systems, often using silane-based chemistry, which directly impacts the final mechanical performance, wet-out speed, and shelf life of the fiber and subsequent composites.
Furthermore, post-processing technologies are evolving rapidly, including high-speed pultrusion lines specifically optimized for basalt rebar production and advanced weaving techniques capable of producing complex 3D woven CBF fabrics. These processing improvements facilitate the widespread adoption of CBF in complex structural geometries and sophisticated composite parts. The integration of advanced sensor technology for real-time monitoring of tension, temperature, and fiber thickness during the drawing process represents the next wave of process technology, ensuring that only high-quality, defect-free continuous fiber reaches the market.
The APAC region dominates the global CBF market, exhibiting the fastest growth rate driven by massive governmental investments in infrastructure, particularly in China and India. The rapid urbanization and development of new megacities necessitate durable, high-performance construction materials, positioning CBF as a viable substitute for traditional materials. China is not only the largest consumer but also a primary global manufacturer, benefiting from vertically integrated supply chains and strong state support for developing advanced material technology. Furthermore, the burgeoning electric vehicle and electronics manufacturing sectors in South Korea and Japan are increasingly incorporating CBF for thermal management and lightweighting applications.
The competitive landscape in APAC is characterized by a high number of regional players who focus on scaling production volumes and achieving cost leadership. Local availability of high-quality basalt rock feedstock across volcanic regions contributes to favorable raw material costs. Regulatory support for greener construction techniques and fire safety standards in high-density metropolitan areas also accelerates the regional penetration of CBF woven fabrics and insulation products.
North America holds a significant share, characterized by high-value applications primarily in the aerospace, defense, and specialized infrastructure repair markets. Market growth here is driven less by volume and more by the adoption of highly specialized CBF products, such as non-metallic rebar for bridge decks and highly corrosive environments, and advanced composites for military and civil aviation components. Stringent safety and material specification standards mandated by organizations like the Federal Aviation Administration (FAA) and Department of Defense (DoD) ensure that CBF utilized in this region is often premium grade, commanding higher prices.
The market is mature and technology-intensive, with a focus on advanced research and development into basalt-polymer matrices. Key drivers include the need for lightweight materials to comply with fuel efficiency mandates in the automotive sector and the necessity for durable, corrosion-resistant solutions to address the aging infrastructure crisis across the US and Canada. Collaborative research between government agencies, universities, and private CBF manufacturers is instrumental in standardizing testing and accelerating market trust.
Europe represents a stable and high-growth market, heavily influenced by strict environmental, social, and governance (ESG) regulations promoting sustainable materials and energy efficiency. The demand for CBF is particularly strong in insulation products, fire barriers, and non-flammable textile applications, aligning with the EU’s emphasis on building safety and passive fire protection. Western European countries, including Germany, the UK, and France, are key consumers in the automotive and wind energy sectors, using CBF to enhance the structural performance of composite components while improving material recyclability compared to some synthetic fibers.
Market expansion is also supported by the European Union’s initiatives to modernize its rail and road networks, where CBF composite rebar offers a compelling solution for extending the service life of concrete structures exposed to de-icing salts. European manufacturers often specialize in niche, high-quality CBF products, focusing on customization and proprietary sizing technologies optimized for advanced European composite processes.
The Continuous Basalt Fiber market in Latin America is in its nascent stage but shows promising growth potential, particularly in construction and oil & gas sectors. Countries like Brazil and Mexico are witnessing increased use of CBF in road construction and infrastructure projects, driven by the need for materials that can withstand local climatic conditions, including high humidity and corrosive environments. Adoption is gradually increasing as awareness of the long-term cost benefits and superior performance compared to traditional materials becomes widespread.
MEA is emerging as a critical market, driven by large-scale capital investments in new infrastructure projects and industrial diversification, particularly in the Gulf Cooperation Council (GCC) countries. CBF is highly valued here for its resistance to extreme heat and corrosive salt exposure, making it ideal for coastal construction, oil and gas facilities, and desert road paving. Regulatory frameworks promoting advanced construction techniques and fire safety in high-rise buildings are accelerating the demand for CBF textile reinforcements and insulation products across the region.
CBF offers superior resistance to high temperatures (operational up to 700°C), excellent chemical corrosion resistance (especially to alkalis and salts), higher tensile strength, and enhanced acoustic and thermal insulation properties, making it preferred for demanding infrastructure and thermal applications.
The Construction and Infrastructure segment currently holds the largest market share for CBF, driven by its utilization in concrete reinforcement, composite rebar production, and asphalt paving for improved durability and corrosion resistance in major civil engineering projects globally.
Yes, CBF is generally considered highly sustainable because its raw material, basalt rock, is abundant and naturally occurring. While the melting process is energy-intensive, modern manufacturers are employing technologies like cold-crucible melting to reduce energy consumption and decrease the overall carbon footprint compared to some synthetic alternatives.
Key restraints include the relatively high initial capital expenditure required to establish efficient manufacturing facilities and the higher unit cost compared to commodity materials like E-glass fiber, which limits its adoption in highly price-sensitive, low-performance applications.
AI is transforming CBF production by enabling real-time process optimization through machine learning, controlling temperature gradients and draw speeds to ensure fiber consistency, reducing energy consumption, and implementing predictive maintenance to maximize operational efficiency and throughput.
The Direct Melt Continuous (DMC) process is the modern, more energy-efficient method where fiber is drawn directly from the molten basalt, optimizing scale and consistency. The Marble Melt Continuous (MMC) process involves forming the basalt into intermediate marbles first, a technique generally considered less efficient but sometimes used for specialized, smaller-volume production runs.
The Asia Pacific (APAC) region is demonstrating the fastest growth in the CBF market, fueled by substantial governmental investments in infrastructure, rapid urbanization, and the concentration of major CBF manufacturing capabilities, particularly in China and India.
CBF contributes to EV performance by facilitating lightweight composite structures for chassis components and battery enclosures, which extends range and improves energy efficiency. Additionally, its non-conductive and fire-resistant properties enhance safety in battery protection systems.
Sizing agents (coatings) are crucial for CBF as they ensure chemical compatibility and strong adhesion between the inert basalt fiber surface and the various polymer resins (matrices) used in composite manufacturing, directly affecting the final mechanical strength and durability of the composite material.
R&D primarily focuses on two challenges: reducing the high melting temperature and related energy consumption through cold-crucible technology, and developing proprietary sizing chemistry that can consistently bond the fiber to a wide range of thermoplastic and thermoset resins effectively.
Defense and aerospace sectors use CBF for structural components requiring low density and high temperature tolerance, including missile radomes, drone components, non-metallic armor plating, and composite structures where radar transparency or electromagnetic shielding is required.
CBF is significantly more cost-effective than carbon fiber. While carbon fiber offers higher specific strength and stiffness, CBF provides a unique combination of high tensile strength, excellent corrosion resistance, and superior thermal properties at a much lower price point, positioning it as an ideal mid-to-high performance alternative.
In marine environments, CBF's primary significance lies in its absolute resistance to salt water and chemical corrosion, offering longevity and structural integrity far superior to traditional glass fibers or metals susceptible to degradation in harsh aqueous environments.
Continuous Roving and Basalt Rebar/Profiles are the most utilized product forms for structural reinforcement, particularly in pultruded components and as replacement for steel rebar in concrete structures due to their straight alignment and ability to bear high loads.
Strict European safety and fire regulations are significantly influencing the market by driving demand for CBF woven fabrics and needle mats, which are used as non-flammable, high-temperature thermal barriers and fire screens in both commercial and residential construction.
The recycling of CBF, while complex, is achievable. Research is focused on thermal and mechanical processes to recover the fiber from composite matrices. Although less readily recyclable than steel, CBF offers favorable end-of-life disposal options due to the natural, inert composition of the basalt rock base.
Government policies promoting sustainable infrastructure spending, enforcing stricter building codes for fire safety and durability, and mandating lightweighting standards in the automotive sector are crucial drivers accelerating the market adoption and commercialization of CBF technologies.
A major trend is the accelerated adoption in the transportation sector, particularly automotive and electric vehicle manufacturing, moving CBF from a primarily civil engineering material towards a high-performance composite ingredient for mass-produced components aimed at weight reduction and thermal management.
Quality control is challenging due to the highly variable nature of the basalt feedstock and the sensitivity of the continuous drawing process to minute changes in melt temperature, viscosity, and drawing speed, which can instantly affect the tensile strength and diameter uniformity of the fiber strand.
Key potential customers for CBF textiles and woven fabrics include fire and safety equipment manufacturers, producers of filtration media for high-temperature industrial processes, and companies manufacturing specialized thermal and acoustic insulation panels for commercial buildings and transport.
When incorporated as chopped strands, CBF significantly improves asphalt performance by enhancing tensile strength, reducing rutting (permanent deformation), increasing resistance to fatigue cracking, and extending the overall service life of roadways, particularly under heavy traffic and extreme temperature conditions.
High-quality feedstock is defined by a specific chemical composition, primarily low alkali and iron content, and consistent mineralogy. Impurities like iron and titanium oxides must be minimized as they interfere with the melting process and compromise the mechanical properties of the resulting continuous fiber.
CBF often surpasses aramid fibers in terms of resistance to chemical attack and high-temperature exposure, though aramid fibers are generally lighter and offer superior impact absorption, making them specialized for applications like soft ballistic protection, whereas CBF focuses on structural and thermal resilience.
Chinese manufacturers often possess competitive advantages due to control over large, cost-effective basalt reserves, vertically integrated supply chains, lower operational costs, and significant governmental support and investment in high-tech material manufacturing capacity expansion.
The Continuous Basalt Fiber Market is projected to exhibit a robust Compound Annual Growth Rate (CAGR) of approximately 10.5% during the forecast period of 2026 to 2033, driven by increasing adoption in infrastructure and specialized composite applications.
CBF is most effectively replacing steel rebar in structural components highly susceptible to corrosion, such as bridge decks, concrete pillars in coastal regions, and foundations of chemical plants, where the non-metallic, inert nature of basalt fiber prevents rust expansion and subsequent concrete failure.
Advancements in sizing chemistry are crucial for market growth as they improve the compatibility and interfacial strength between CBF and polymer matrices, thus expanding the fiber's applicability into new high-performance composite markets like aerospace and complex pultruded profiles.
Seismic requirements significantly boost CBF demand because the high tensile strength and elastic recovery of basalt fiber, especially when used as internal reinforcement, enhance the ductility and crack resistance of concrete structures, providing superior performance during earthquake events compared to conventional steel.
A key high-value niche application is the manufacturing of high-performance pressure vessels and specialized tanks, leveraging CBF's superior strength-to-weight ratio and exceptional chemical resistance for safe storage and transport of corrosive or pressurized liquids and gases.
The high initial capital expenditure (CAPEX) required for establishing the specialized, high-temperature melting and drawing facilities, including advanced furnace and bushing technology, is frequently cited as a major financial restraint for new market entrants.
By using CBF composite rebar instead of steel, bridge maintenance costs are significantly reduced because the basalt fiber reinforcement is completely immune to chloride and salt corrosion, eliminating the primary cause of premature concrete degradation and costly structural repair.
The ubiquitous availability and geological abundance of high-quality basalt rock across various continents ensure raw material security, stabilizing the upstream supply chain and reducing the threat of price volatility related to feedstock shortages, unlike synthetic or specialty materials.
The manufacturing stage, specifically the high-energy melting and continuous drawing of the fiber, accounts for the highest operational cost due to the intense thermal energy required to sustain the basalt melt pool at temperatures exceeding 1,400°C.
Continuous Basalt Fiber filaments typically have diameters ranging between 9 and 20 microns, with the most common industrial grades falling around 13 to 17 microns, allowing them to be processed effectively for composite reinforcement and textile applications.
CBF components demonstrate excellent integrity and minimal loss of mechanical properties when subjected to extreme temperature cycling, far surpassing many polymer and glass fibers, making them suitable for applications exposed to rapid and significant temperature fluctuations, such as aerospace and automotive exhaust systems.
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